In this interview, Pilz emphasizes the importance of consulting services and implementation of Machinery Safety Standards according to the New Machinery Regulation, to help companies implement and maintain secure automation systems effectively. This multi-faceted approach reflects Pilz’s commitment to advancing industrial security and maintaining high standards of operational integrity and safety.

Amol Bari
Head – Services Business, Pilz India

Q1. What is Pilz’s perspective and approach when it comes to Industrial Safety?

Pilz understands and focuses on the ultimate requirement of Industrial Safety, when it comes to making workspaces, humans and machines safe. Our expertise in Industrial safety has brought ample of awareness about safe and secure practices in the Industrial Automation domain, and that boosts our confidence in adopting to new innovative safe technologies, consistently. Pilz approaches Industrial Safety with systematic method. We understand that machinery safety is rightly a priority in modern business. Manufacturers, exporters and operators that wish to export their machines around the world are confronted with complex compliance and legal issues. Pilz can assist them throughout the conformity assessment. We undertake the entire conformity assessment procedure on customer’s behalf in accordance with the Machinery Directive 2006/42/EC and the EU Machinery Regulation 2023/1230. We begin by understanding the customer’s machinery safety requirements and providing comprehensive machinery safety services, from risk assessment to safety validation. This includes developing safety concepts, design, and implementation, ensuring that we deliver the most relevant safety solutions through our safe control and sensor technology. Our goal is to let customers experience our expertise and solutions at each stage. Our safety solutions range from Control Technology, which includes safety control systems such as safety relays, controllers, and programmable logic controllers (PLCs); Sensor Technology, featuring advanced safety sensor solutions like safety locking devices, safety light curtains, safety scanners, and safety radars; to Operating and Monitoring Solutions, such as emergency stops (E-stops) and monitoring systems. These safe solutions can achieve up to the highest performance level of PL e according to ISO 13849-1 and SIL 3 according to IEC 61508 standard.

Overall, Pilz emphasizes the importance of consulting services and implementation of Machinery Safety Standards according to New Machinery Regulation, to help companies implement and maintain secure automation systems effectively. This multi-faceted approach reflects Pilz’s commitment to advancing industrial security and maintaining high standards of operational integrity and safety.

Q2. What is the core reason or need for Industrial Safety?

Industrial Safety is the foundation of responsible automation. The significance of industrial safety became evident due to the alarming number of occupational accidents that occur annually. These incidents lead to substantial losses in production time, amounting to millions of man hours and machine hours in industries. In high-risk environments where heavy machinery and complex automation systems are at work, the importance of safeguarding employees and assets cannot be overstated. Industrial safety minimizes the risk of accidents, ensures operational continuity, and creates a culture of safety-first within workplaces. Recognizing this impact has underscored the need for robust safety measures in the workplace. To address these industrial safety needs, through the years, Pilz has developed efficient safety solutions.

Additionally, the evolving landscape of technology and automation presents new challenges and opportunities for industrial safety. As industries with packaging machines, and intralogistics solutions adopt advanced technologies such as robotics, AGVS and artificial intelligence, the need for implementation of updated safety standards becomes critical. Pilz is committed to staying ahead of these trends, continuously innovating safety solutions that integrate seamlessly with modern manufacturing processes. By prioritizing safety in the face of technological advancements, companies can ensure a safer work environment while maximizing productivity and efficiency. Moreover, fostering a culture of security awareness among employees is crucial. Training staff to recognize potential threats and adhere to security protocols not only enhances overall safety but also empowers them to contribute to a secure working environment. As industries continue to evolve, prioritizing both industrial safety and security will be vital for achieving sustainable growth and resilience in the face of emerging challenges.

Q3. How Pilz’s Safe Solutions address the challenges in Industrial Automation?

The PNOZmulti 2 safe controllers from Pilz are versatile safety solutions designed to enhance operational safety across various industries, including robotics, packaging, intralogistics, railway, and combustion. These controllers are capable of monitoring multiple safety functions, ensuring that machinery operates safely even in demanding environments. For instance, in the robotics sector, PNOZmulti 2 can manage safety functions for robotic cells, ensuring that operators are protected while working alongside automated systems. In packaging, these controllers can oversee safety measures on assembly lines, preventing accidents during high-speed operations. In intralogistics, they help maintain safety in automated warehouses, where machinery and human workers interact closely. To further enhance safety, Pilz has developed safety gate systems that include safety locking devices such as PSENmlock mini, PSENslock 2, and PSENmgate. These systems are crucial for safeguarding access to hazardous areas. For example, the PSENmlock mini is ideal for space-critical applications, providing effective locking mechanisms for small gates or covers. These devices ensure that safety gates remain securely locked when machinery is in operation, preventing unauthorized access and potential accidents.

In addition to robust safety controls, the need for safe communication at the field level is paramount. IO-Link Safety addresses this requirement by enabling safe, standardized point-to-point communication between safety sensors and controllers. This technology allows for the integration of many sensors into a single system, facilitating efficient data exchange and diagnostics. With IO-Link Safety, devices can be automatically identified and configured, which simplifies maintenance and reduces downtime. This system supports in achieving maximum safety up to Performance Level e (PL e) of EN ISO 13849-1. By connecting various safety devices, IO-Link Safety enhances the overall safety architecture of industrial applications, making it easier to implement advanced safety measures and optimize processes.

Q4. How does Pilz ensure continuous improvement in industrial safety practices?

Pilz is dedicated to continuous improvement in industrial safety practices through a multifaceted approach that combines innovation, training, and collaboration. A key component of this strategy is the Certified Machinery Safety Expert (CMSE) training program, which equips professionals with the knowledge and skills necessary to implement effective safety measures. By delivering seminars and workshops, Pilz keeps industry stakeholders informed about the latest safety practices and technologies, fostering a culture of safety awareness.

Additionally, Pilz emphasizes the importance of compliance with BIS standards, which are crucial for ensuring that safety measures align with national regulations. These standards help organizations navigate the complexities of machinery safety and promote best practices in industrial automation. By integrating BIS standards into their safety solutions, Pilz not only enhances operational integrity but also supports companies in achieving compliance with legal requirements. Through ongoing education and adherence to established standards, Pilz reinforces its commitment to advancing industrial safety and maintaining high operational standards across various sectors.

For more information,
www.pilz.com